Kubungabunga birambuye kuri silinderi ya hydraulic kuri kamyo ya beto pompe 

Ikamyo ya veprete pompe irarikira cyane kuri silinderi ya hydraulic kugirango igere neza kandi ihamye yo guterura, no kwizihiza imigendekere. Aba silinderi bakora mu gitutu kinini, imitwaro iremereye, n'imikorere mibi y'amateka (nko guhura n'ibisigazwa bifatika, mu buryo budashira, no kwitondera indwara zisanzwe ndetse no gusana ubushyuhe buri gihe no gusana igihe cyagenwe no kunanirwa ku gihe. Iyi ngingo irasobanura ibimenyetso byingenzi nibitekerezo bya tekiniki yo gusana silinderi ya hydraulic yamakamyo ya beto ya pompe ya beoms, bikubiyemo kwitegura kwitegura, kwitunganya, kugenzura, gusubiramo ibigize.

1. Kwitegura Mbere yo Gutegura: Umutekano nigikoresho

Umutekano nicyo kintu cyambere mbere yo gutangira imirimo iyo ari yo yose yo gusana. Ubwa mbere, parike ikamyo ya beto ya pompe yeguye ahantu hanini, hakomeye no kwishora muri parikingi. Hamanura igitereko kumwanya uhamye utambitse (cyangwa ukoreshe ikadiri yinkunga niba igicucu kidashobora kumanurwa) kugirango ugabanye igitutu kuri silinderi ya hydraulic. Zimya moteri yakamyo hanyuma ugahagarika bateri kugirango wirinde gukora kubwimpanuka ya sisitemu ya hydraulic. Ibikurikira, kurekura igitutu gisigaye mumazungu ya hydraulic: Gahoro gahoro gahoro hamwe na Cylinder Forder) mugihe ushira isafuriya iri hepfo kugirango ukuremo amavuta ya ofduulic.

Kugirango utegure ibikoresho, gukusanya ibikoresho byihariye kugirango wirinde kwangiza ibice. Ibikoresho bikenewe birimo: Urutonde rwa Torque (hamwe na 0-500 n m · m, silinderi ya hydraulic ihagaze neza (kugirango ikureho siller (kugirango ikureho silinder barrel), gukosora neza muri silinderi barrel), ultrasonic isukuye (yoza ibice bito Nka kashe hamwe na valeve), hejuru yubuso bwa silinderi ya silinderi yambaye imyenda ya silinderi), hamwe na kashe ya silInder, hamwe na kashe ya Syn419thb FluoroRubber kugirango arwanye igitutu hamwe namavuta ya peteroli).

2. Birasekeje kuri silinderi ya hydraulic: Intambwe kuntambwe no gukumira ibyangiritse

Gusenya silinderi mu mahugurwa asukuye, ivuza ivumbi (cyangwa koresha igifuniko cy'umukungugu niba ukora hanze) kugirango wirinde abanduye kwinjira muri sisitemu ya hydraulic. Urukurikirane rwitandutse rugomba gukurikiza igishushanyo mbonera cya silinderi kugirango twirinde uburyo bwo guhindura abantu:

1. Kuraho amasano yo hanze: Koresha sock imcret guhagarika amavuta ya peteroli na outlet bivuye muri kaps ya Cylinder. Shyira buri muyoboro hamwe no gufatanya na label (urugero, "umuyoboro wuzuye - impera") kugirango birinde ibw'agasuzuguro muri reasmbly. Shira ibyambu byimiyoboro hamwe na silinderi ya peteroli ya silinder ifite ingofero ya plastike kugirango wirinde umukungugu cyangwa imyanda kwinjira.
2. Gusenya cap cap na piston inkoni: Kosora silinderi inguri ku gihagararo gitunganya. Koresha umugozi wa Treque wo kurekura Bolts uhuza imperuka yimbere (impera yinkoni) kuri silinderi barrel-shyira kuri torque (urugero, 80-120 n · m kuri m16 bolts) kugirango wirinde ingofero ya nyuma. Nyuma yo gukuraho ibiramba, koresha reberi ya reberi kugirango ukande ingofero yitonze hanyuma uyikuremo utambitse. Noneho, kurura buhoro buhoro inkomoko ya piston (hamwe na piston kumugereka) muri silinderi barrel, wirinde gushushanya hejuru yinkoni ya piston irwanya silinder barrel.
3. Gusenya ibice byimbere: Tandukanya piston muri piston inkoni ya piston ukuraho ibinyomoro (koresha spani hamwe no kunyerera kugirango wirinde inkoni ya piston kubyara). Kuramo inteko ya kashe (harimo na kashe nyamukuru, impeta yinyuma, na kashe ya buffer) uhereye kuri piston na chap cap - koresha shoferi kugirango wirinde kwangiza kashe.

3. Ubugenzuzi bwibice: Ibipimo ngenderwaho byo gusimburwa

Buri kimwe cyasenyutse kigomba gusuzumwa cyane kugirango umenye niba gusana cyangwa kubisimbuza. Ibikurikira ni ibintu bikomeye byubugenzuzi nibipimo:

• Cylinder Barrel: Reba urukuta rwimbere kugirango rushushanyije, ruswa, cyangwa kwambara. Koresha ubuso bwo hejuru kugirango upime ubukana - niba burenze RA0.8 μIbipimo bya hydraulic silinderi ya hydraulic), ingunguru igomba gusimburwa. Kubishushanyo mbonera (ubujyakuzimu <0.2 mm), koresha umujanga mwiza (800-1200 Mesh mu cyerekezo cya Cylinder
• Piston inkoni: Kugenzura hejuru yinyuma yicyubahiro, gushushanya chrome ukuramo, cyangwa kunyerera. Koresha ibipimo ngenderwaho kugirango upime neza - niba impamyabumenyi irenze 0,5 Mm kuri metero, inkoni igomba kugororoka (ukoresheje imashini igororotse ya hydraulic) cyangwa yasimbuwe. Reba chrome utanga ubunini hamwe nibyimba binini; Niba ari munsi ya mm 0.05, ongera usome inkoni kugirango wirinde kuroga.
• Ikidodo na O-impeta: Suzuma kubice, bikomeye, cyangwa guhindura. Nubwo nta cyanga bigaragara, gusimbuza kashe zose hamwe nibishya (nkuko kashe zitesha agaciro igihe kubera amavuta ashaje nubushyuhe). Menya neza ko kashe nshya ifite ubunini n'ibikoresho kimwe numwimerere - kurugero, koresha kashe ya fluororubber kuri silinders ikora mubushyuhe bwinshi (hejuru ya 80 ° C) Kurwanya Ubushyuhe.
• Uyobora Sleeve na Piston: Reba umwobo w'imbere wo kwambara - niba ibisobanuro hagati ya disikuru yo kunyuramo na piston birenga mm 0,15 (bipimye hamwe na fauge), gusimbuza ibiryo. Kugenzura ikibanza cya piston chatives; Niba ubujyakuzimu bwagabanutseho MM irenga 0.1, gusimbuza piston kugirango kashe ihuye neza.

4. Reassemyly: Igikorwa cya Precional kugirango kirebire imikorere

Reassemmyshely ninyuma yibi biseke, ariko precision ni ngombwa kugirango wirinde kumeneka cyangwa kunanirwa gukora. Kurikiza izi ntambwe z'ingenzi:

1. Isuku: Mbere yo guterana, usukure ibice byose (harimo na silinder barrel, inkoni ya piston, hamwe na kashe nshya) hamwe namavuta ya hydraulic yanduye (irinde gukoresha lisansi cyangwa mazutu, ishobora kwangiza kashe). Kuma ibice bifite umwuka ufunzwe (igitutu <0.4 MPA) kugirango wirinde amazi cyangwa ibisigazwa bisigaye.
2. Shyira kashe: Koresha urwego ruto rwamavuta ya hydraulic (ubwoko bumwe namavuta ya sisitemu, urugero, ISO VG46) kuri kashe nshya no kubashyiraho mu kadozi. Kuri kashe nkuru (urugero, kashe ya U-Igikombe), menya neza ko umunwa uhura nubuyobozi bwamavuta-kwishyiriraho bitari byo bizatera kumeneka gukabije. Koresha igikoresho cyo kwishyiriraho (sleeve ya plastike) kugirango usunike kashe muri groove, wirinde kugoreka.
3. Guteranya piston na piston inkoni: Kuramo piston kuri roston inkoni ya piston hanyuma ikanata ibinyomoro byo gufunga kuri Torque (urugero, 250-300 n m24 imbuto). Koresha umugozi wa Trenque kugirango ugere no gukomera, hanyuma ufungure ibinyomoro ukoresheje cotter (niba ibikoresho) kugirango birinde kurekura mugihe cyo gukora.
4. Shyira piston inkoni muri silinderi barrel: Koresha amavuta ya hydraulic hejuru yubuso bwa piston rod hamwe nurukuta rwimbere rwa silinderi. Shyira kuri Piston Inzovu muri Barrel Buhoro buhoro kandi utambitse, zemeza piston ntabwo zigongana nurukuta rwimbere rwimbere. Noneho, shyira imbere yimbere, uhuza umwobo wa bolt, hanyuma ukagakarize ibisasu byumurongo wa criscless (Torque ugomba guhuza ibisobanuro byakazi-e.g., 100 n mm kuri m18) kugirango hafungizwe neza.
5. Huza imiyoboro ya peteroli: Ongera uhuze amavuta ya peteroli na outlet akurikije ibirango byakozwe mugihe cyo guhunga. Komera hamwe na pipe hamwe na Torreque (urugero, 40-60 n mm kumiyoboro ya santimetero 1) kugirango wirinde gukomera, bishobora kwangiza urudodo.

5. Ikizamini cyo gusana: Kugenzura imikorere n'umutekano

Nyuma yinjira, kora ibizamini byuzuye kugirango Cylinder ya hydraulic ikora ibisanzwe:

• Nta kizamini: Huza bateri hanyuma utangire moteri yakamyo. Koresha Igenzura rya Boom kugirango wongere kandi usubiremo silinderi inshuro 5-10 kumuvuduko muto (10-15 mm / s). Itegereze kumeneka karangije hamwe namavuta ya peteroli - niba bisohora, guhagarika ikizamini ako kanya hanyuma urebe akamenyetso cyangwa bolt Torque.
• Ikizamini: Koresha igipimo cyumuvuduko wo gupima umuvuduko wa MyDraulic mugihe cyo gukora. Kwagura ibitsina uburebure bwacyo kandi ushyire mu mutwaro (50% by'umutwaro uteganijwe, urugero, toni 10 kuri boom 20) mu minota 30. Reba niba silinderi ifashe umutwaro cyane (ntagaragara 沉降) kandi niba igitutu gisigaye mu rugero (urugero, 25-30 MPA).
• Ikizamini: Gerageza umuvuduko wa silinderi hamwe nuwasubiyeho muguhindura kuzamura no kwagura umuvuduko. Menya neza ko kugenda neza (nta ngurube cyangwa urusaku) hamwe numuvuduko uhuye nibisobanuro byakazi (urugero, 30-40 mm / s kugirango ubashe).

6. Inama zo kubungabunga hamwe no kwitabwaho nyuma yo gusana

Kwagura ubuzima bwa serivisi bwa silinderi yasanwe, kurikiza izi nama:

• Guhindura Amavuta: Simbuza amavuta ya hydraulic buri masaha ya 2000 (cyangwa rimwe mumwaka, icyaricyo kigeze imbere). Koresha amavuta yujuje ibyangombwa bya sisitemu (urugero, anti-kwambara amavuta ya ISO VG46) hanyuma akayungurura amavuta hamwe na 10 μm filteri yo gukuraho umwanda.
• Sukura ikirere: Akayunguruzo k'epfo kuyungurura birinda umukungugu kwinjiza - usukure buri masaha 500 yo gukora hanyuma uyisimbuze buri masaha 1000.
• Kugenzura buri munsi: Mbere yuko buri gukoresha, reba silinderi yo kumeneka, inkoni ya piston yo gushushanya, hamwe na peteroli mu kigega cya hydraulic. Niba urusaku rudasanzwe cyangwa kugenda buhoro bigaragara, guhagarika gukora no kugenzura silinderi ako kanya.

Umwanzuro

Silinderi ya hydraulic nigice cyingenzi cyikamyo ya beto ya quamp, kandi ubuziranenge bwayo bugira ingaruka kubikorwa byikamyo n'umutekano. Dukurikije intambwe zirambuye zo kwitegura mbere yo kubungabunga, ubugenzuzi busanzwe, bwuzuye, kandi uburangane buke, kandi byuzuye nyuma yo gusana, abatekinisiye barashobora kwipimisha, abatekinisiye barashobora kwemeza ko Silinderi ya hydraulic ikora byimazeyo. Kubungabunga buri gihe no gusimbuza mugihe cyikigereranyo ntabwo bigabanya gusa ibyago byo kunanirwa gutunguranye ahubwo no kwagura ubuzima bwa serivisi rusange, bushimangira ikamyo ya beto ikora muburyo bwo kubaka.